Concrete cutting is an infallible part of any construction project. An individual could be working on a small ‘Do-It-Yourself’ project to modify the backyard or a lofty commercial construction site and must be aware of the different diamond sawing methods to cut concrete suitably.
Numerous variations and kinds of blades are available for this task, but the users always find that a diamond blade usually does a better job and leaves a smooth finishing touch on the product.
When using the diamond blade for concrete sawing, you can opt for methods like dry and wet cutting, which further entails a unique blade for either of the procedures and then further narrow down the type of diamond sawing based on the area you shall be working with like walls, floors, etc. Let us dive deeper into these classifications to understand which technique is apt for your project.
Following industrial advancements and a greater demand for concrete renovations, the electric saw branched off into multiple variations with different uses. Concrete Drilling Services consist of an expert team fully equipped to handle all types of sawing.
This article focuses on the different types of saws and the varying techniques used to successfully cut through some of the most rigid steel and concrete.
Types Of Sawing Techniques
The most basic bifurcation we observe while learning about diamond sawing is that the first choice to make is whether or not you use water while sawing the materials.
- Dry Sawing
Dry sawing or dry cutting, as the name suggests, entails the sawing or cutting without the assistance of liquids. This methodology should not be opted for when working indoors.
Dry cutting is recommended for short-scale usage as the lack of moisture can lead to blade overheating, causing premature wear and tear. Since a lot of dust flies during the sawing process, protective gear is required to avoid the intake of silica and other harmful particles. Segmented and targeted rim blades are appropriate for dry diamond sawing as they help dissipate the heat generated by sawing.
- Wet Sawing
Wet cutting or wet sawing, as the name suggests, entails the assistance of water or other liquids in the cutting or sawing process. It is ideal for cutting through concrete as the moisture reduces the amount of dust and grime production.
Using water while diamond sawing is the most preferred way of working with the tool as it makes the process so much easier. The lubrication and cooling provided by water results in less harmful dust flying around and prolongs the blade’s lifespan, making it possible to extract maximum use possible from the instrument. A continuously rimmed diamond blade works exceptionally well while performing wet sawing.
- Floor Sawing
The most common diamond cutting method is floor sawing featuring a diamond blade attached to the base of a trolley in the apparatus. This sawing technique is most fitting for cutting through flat concrete or other slabs.
The floor saw work best for working parallel to the ground as it creates accurate holes and such into the roads and pavements. The floor saws can also be used for trenching, perfecting joints, and demolition work.
- Wall Sawing
As the name suggests, wall sawing is usually done for cutting through the concrete walls to remodel the rooms and make way for doors, windows or ventilation ducts. Wall saws use a circular diamond blade set up on a track-mounted platform guided hydraulically or electrically in a straight, vertical, or horizontal line.
The saws used for this process are also called track saws and are primarily valuable for saw through most vertical structures. Wall saws offer precise cutting as compared to wire sawing. This technique is helpful while working perpendicular to the ground level.
- Wire Sawing
When talking about bringing in the big guns, wire saws are the first thought that pops up into the minds of a construction project manager. These saws are designed to cut through any object, no matter how large it might be. Wire sawing replaces traditional metal blades with a diamond-infused wire.
The wire sawing process is done by feeding the diamond-infused wire through a series of pulleys. The momentum induced by these pulleys enables wires to reach tremendous speeds of over 1200 meters per minute. Using this technique, you can make precise steel and reinforced concrete cuts.
Wire saws take the diamond sawing process to another level by providing immense flexibility to create various shapes while minimising wastage. Another added advantage of this technique is that the process is pretty much anti-vibratory, eliminating the chances of cracks in the residual concrete.
- Ring And Chain Sawing
Ring and chainsawing are the go-to options for portability and convenience to complete diamond sawing jobs. These differ in shapes but can create perfect cuts in places inaccessible by a regular saw. They are handheld and can be used for small-scale projects.
- Diamond Saw Blades For Abrasive Materials
The most prominent use of diamond sawing is seen to cut through concrete cleanly and accurately. But, a few other materials can be sawed upon using these blades and sawing techniques. Examples include gritstone, sandstone, asphalt over concrete, thermal blocks and breeze blocks.
If you choose the correct diamond blade, sawing into these abrasive materials can become a piece of cake. Ensure that you consult an expert or a professional before carrying out any risky procedures by yourself, as the lack of safety can result in hazardous situations.
CA Drillers is a leading diamond drilling service provider in London, Kent, Essex, Surrey, and neighbouring areas. Our extensive industry-specific expertise in diamond drilling and diamond sawing has made us proficient in all these sawing methods and more.
CA Drillers has a team of dedicated diamond drilling specialists, ensuring that we use only the newest and most advanced equipment. Our diamond drilling services are performed professionally and safely to ensure optimum results.
Get in touch with us today to learn more about diamond drilling services in London.